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Abstract Organically modified clay minerals (organoclays) are smectites in which the interlayer inorganic cations, balancing the negative layer charge, have been replaced by cationic organic surfactants. The most suitable clay mineral for modification is the montmorillonite, while the surfactant is a quaternary ammonium halide with a long alkyl side chain. The first step of this work was concerned with raw clay characterization throughout many techniques. The chemical composition of the clay powder sample has been estimated through the quantitative determination of its constitution oxides using X-ray fluorescence (XRF) technique. It is observed that the major constituents in the raw clay were SiO2, Al2O3 and Fe2O3 in a descending order. The higher SiO2 and lower Al2O3 content are mainly due to the predominance of montmorillonite clay mineral as well as the presence of considerable amounts of quartz (SiO2) and feldspar (alkali alumino- silicates) as non clay minerals. X-ray diffraction patterns of the bulk and clay fraction (oriented sample) were observed. The essential clay minerals were montmorillonite that is characterized by its strongest d-line (d=12.6 Å,4.50 Å and 3.02 Å and others); Kaolinite mineral, characterized by its strongest d-line (d=7.14 Å, 4.22 Å and 3.57 Å and others ); and quartz , characterized by its strongest d-lines (d=3.34 Å and 4.25 Å and others). In general as shown in DTA, when this clay mineral is heated at constant rate, the first stage involves the endothermic release of water adsorbed on the outer and inner surfaces. In the second stage, i.e. at about 600oC, further endothermic effect occured, which is related to the release of OH groups from the octahedral layer of the three-layered structure. The first endothermic effect is usually attributed to dehydration and the second to dehydroxylation. The third stage in the thermal events was characterized by an endothermic effect followed by an exothermic one corresponding to the formation of an X-ray-amorphous product. The obtained particle size distribution of raw clay sample was 0.86 % sand, 14.44 % silt and 84.70 % clay. The obtained results were also plotted on Folk’s clay-silt-sand ternary diagram. It is evident that the raw clay sample lies in the clay region due to the predominance of its fine fraction content (99.14%) with low amount of sand particles (0.86%). The cation exchange capacity (CEC) for clay determined by replacement of sodium was found to be 101 mEq/100 g (according to the specification of its producer). Since the mEq equal to mg*valence of surfactant divided by its molecular weight, the amount of CEC is changeable according to the molecular weight of each surfactant. The FTIR spectrum spectrum of raw clay exhibited the characteristic peaks of montmorillonite clay mineral and didn’t show any intense peaks corresponding to organic matter. The second step of this work was concerned with preparation and characterization of organo-moidifed nanoclays. In this study, a series of organo-modified nanoclays was synthesized using three different surfactants having different alkyl chain lengths and concentrations [0.5–5.0 cation exchange capacity (CEC)]. These surfactants were Ethanolamine (EA), Cetyltrimethylammoniumbromide (CTAB) and Tetraoctadecylammoniumbromide (TO). The obtained modified nanoclays were characterized by X-ray diffraction (XRD), Fourier Transform Infrared spectroscopy (FTIR) and Scanning electron microscopy (SEM) and compared with unmodified nanoclay. The results of XRD analysis indicated that the basal d-spacing has increased with increasing alkyl chain length and surfactant concentration. the infrared spectra of organo modified nanoclays exhibits the characteristic peaks of untreated clay with two additional peaks in range 2920 and 2850 cm-1, which are attributed to the υCH2 antisymmetric stretching vibration and symmetric stretching vibration (υCH2) of intercalated surfactants with clay layer. It is also observed that the changes in both wave number and intensity of the bands occur as the CEC increases. In general, the intensity of characteristic bands at 2920 and 2850 cm-1 is significantly enhanced as the chain length and concentration of surfactant increased. from the obtained microstructures of these organomodified nanoclays, the mechanism of surfactant adsorption was proposed. At relatively low loading of surfactant, most of surfactant entered the spacing by an ion-exchange mechanism and was adsorbed onto the interlayer cation sites. When the concentration of the surfactant exceeds the CEC of clay, the surfactant molecules then adhere to the surface adsorbed surfactant. Some surfactants entered the interlayers, whereas the others were attached to the clay surface. When the concentration of surfactant increased further beyond 2.0 CEC, the surfactants might occupy the inter-particle space within the house-of-cards aggregate structure. The third step of this work was concerned with the application of organo-moidifed nanoclays as adsorbent material for hydrocarbon (gasoline, diesel, and lubricating oil) from water. In this study, organo-modified nanoclay (OMNC) was prepared and subjected to removal of hydrocarbons. Results from this work provided valuable information on using organoclay as a sorbent for purifying contaminated water by petroleum hydrocarbon. The following tests were conducted; 1) the Foster Swelling Test, this technique was employed to carry out studies on the compatibility of specific organo-modified nanoclay (OMNC) that was obtained after the modification with ammonium quaternary salt (CTAB) with some different organic liquids. The gasoline, diesel, and lubricating oil sorption capacity was measured following a method based on the hydrocarbon-water separation test “Standard Methods of Testing Sorbent Performance of Adsorbents” (ASTM F716-82 and ASTM F726-99). The concentration of hydrocarbon (gasoline, diesel, and lubricating oil) present in the aqueous phase was determined by chemical oxygen demand (COD). The best result was for assay 1, the contaminated water with gasoline, reaching the total hydrocarbon removal percentage as high as 97.32 %. from the results, organo-moidified nanoclay (OMNC) had a large capacity to bind organic compounds, including petroleum hydrocarbons. This mechanism would cause the retention of oil spill (Hydrocarbons) in the OMNC structure in a relatively ordered fusion. The fourth step of this work was concerned with investigate the effect of thermal activated nanoclay (NC) with limestone (LS) addition on mechanical properties and microstructure of composite cements. In this study, six different mixes compositions were prepared from starting materials, The benefits of limestone filler (LS) and natural pozzolana (thermal NC activated at 750 oC) as partial replacement of Portland cement are well established. However, both supplementary materials have certain shortfalls. LS addition to Portland cement causes an increase of hydration at early ages inducing a high early strength, but it can reduce the later strength due to the dilution effect. On the other hand, Nanoclay (NC) contributes to hydration after 28 days improving the strength at medium and later ages. Hence, ternary composite cement (OPC– LS–NC) with better performance could be produced. In this study, the effect of nanoclay addition with fixed addition percent of limestone (5%) on the mechanical properties and microstructure of composite cement mortar was investigated. The OPC was partially substituted by nanoclay (NC) of 0, 2, 4, 6 and 8% by weight of cement. The fresh composite cement pastes were first cured at 100% relative humidity for 24 hours and then cured in tap water for 28 days then moved to cured in sea water for 9 months to study the durability of composite cement samples. The results revealed that the use of ternary composite cement improves the early age and the longterm compressive and flexural strengths. Durability was also enhanced as better sulfate ions penetration resistances was proved. Accordingly, the following conclusions could be drawn:- · The alkyl ammonium cation exchange enables the conversion of the hydrophilic interior clay surface into hydrophobic surface and consequently increase the layer distance as well. · The basal d-spacing of the organo-modified nanoclay was proportional to the surfactant concentration and the alkyl chain length. · At relatively low loadings of the surfactant (e.g., below1.0 CEC), most of the surfactants were adsorbed into the interlayer spacing. While at higher loading level, the surfactant molecules may not only enter the clay interlayers but also may occupy the inter-particle space within the house-ofcards aggregate structure. The arrangement of the intercalated surfactants in the interlayer varies from lateral-monolayer, to lateral-bilayer, then to paraffintype monolayer and finally to paraffin-type bilayer. · The maximum basal d-spacing of the organomodified nanoclay synthesized with TO (5 CEC) was 33.6 Å, which was almost two and half the value of that obtained by EA surfactant. · Changes in both the wave number and the intensity of bands in FTIR occur as the CEC increases. In general, as the chain length of surfactant increased due to increasing in surfactant concentration from 0.5 to 5 CEC, the intensity of characteristic bands at 2920 and 2850 cm−1 enhanced significantly with increasing in surfactant concentration. · Photomicrographs of unmodified clay are exhibit massive, aggregated morphology, and in some instances, some bulky flakes and curved plates were appeared. On the other hand, organo-modified nanoclays exhibited that the physical appearance of the clay particles changed significantly. Gathered agglomerations with severely curled or crumpled structures are formed much more easer. With the increase of surfactant packing density, curved plates of clay transformed to flat ones. · Organo-moidified nanoclays (OMNC) exhibited a high swelling capacity (with agitation) and intermediate swelling (without agitation) when tested in gasoline and lub. oil. On the other hand, when inserted in diesel both without and with agitation, the treated samples exhibited high swelling capacity. · Organo-moidified nanoclays (OMNC) adsorbed more hydrocarbon solvents (Gasoline, Diesel and Lub.oil) than raw clay. Also, the organo-moidified nanoclay (OMNC) adsorbed more gasoline and diesel than lub. Oil. · It is indicated also that the organo-moidified nanoclay (OMNC) adsorbed hydrocarbons (gasoline and diesel ) more than 3 times of its weight and more than 2 times for lub. Oil. · Organo-moidified nanoclay (OMNC) have a large capacity to bind organic compounds, including petroleum hydrocarbons due to clay modification from hydrophilic to hydrophobic. · The water of consistency of nanoclay-limestone cement mixes increased linearly with the increase of nanoclay (NC) content in pastes. · The reduction of final setting time of nanoclaylimestone composite cement pastes may due to the reaction of hydration product Ca(OH)2 with pozzolanic material nanoclay (NC) to give more calcium silicate hydrate (C-S-H). · The bulk density of the cement composite decreased with the increase of nanoclay (NC) content. However, the bulk density for all composites cement pastes are lower than that of the OPC pastes at all immersing time. On the other hand, the addition of nanoclay (NC) with limestone (LS) led to decreasing the total porosity in comparison with that of OPC paste. · The results indicated that the compressive strength for all cement pastes increased with the immersing time. Generally, the compressive strength of cement pastes content nanoclay (NC) was higher than that of OPC at all immersing ages of hydration. This is mainly attributed to the pozzolanic reaction of nanoclay (NC) with the liberated lime Ca(OH)2 forming more hydration products CSH. The paste containing 4 % nanoclay (NC) with 5 % limestone (LS) gave the highest strength at later ages as compared with the control sample OPC and other batches pastes. |