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Abstract Double box girder overhead cranes are used for heavy duty applications of the industry. Steel price in recent trend is going upwards, that clearly demanding consumption of steel should be minimized to lower the cost of crane. In this research a detailed parametric design optimization of the main girder of box type is performed for a 10Ton capacity and 23m long span crane, after its basic design using available design rules. In the initial phase of the study, conventional design calculations proposed by Indian Standard Rules were performed. Indian standards were used in this work because of its availability and clearness rather than that the compared previous works are using it. The crane design was modeled on solid works, loads and boundary conditions were applied to the solid model, then material was assigned to the solid model. Finite Element meshes were generated from the solid model after a comparison of the finite element analysis, and the conventional calculations stress, deflection, safety and camber are manually calculated in order not to exceed its allowable values. After that, a comparison between results of different sections was held so that the optimum design of minimum weight and cost obtained using decision matrix technique. The analysis was found to give the most realistic results. The researcher analyzed the content of the computer aided design course Through the design of overhead crane, a list of proposed concepts and skills for the computer aided design, planning for the proposed course and proposed units |