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Abstract This study was conducted to assess the dimensional accuracy of three different denture base materials namely (heat cured acrylic resin, microwaved acrylic resin, and thermoplastic resin). Nine identical horse shoe shaped custom made acrylic base were constructed using a horse shoe shape custom made metallic mold, with the following dimensions (width 12mm x thickness 3mm x length 12cm). This mold was used for the fabrication of the denture base samples. Molten wax was poured in the mold space on a flat surface. The surface of the wax was flattened with a hot instrument, and acrylic teeth were arranged simulating the normal setting of teeth on the denture base. Four metal ball-bearings measuring 1mm in diameter were placed on the occlusal surface of the maxillary second molar bilaterally and in the maxillary first premolar area bilaterally. The sites of placement of the metal ball bearing were prepared prior to ball placement, utilizing number 1 round bur and the ballbearing were fixed by using tooth shade self-cured acrylic resin, so as the ball bearings were elevated by 0.5mm from the surface its placed on. A plaster index composed three parts middle portion , right half and left half were made on the finished waxed up denture sample , to aid in repositioning of teeth when duplicating the other two waxed up dentures. Nine identical sheets of acrylic teeth were utilized in the construction of the nine replicas of the waxed up samples. Each waxed up denture was measured using stereomicroscope, these measurements are: antro-posterior reading 82 from the metal ball in the second molar to the metal ball in the first premolar this was done bilaterally, and two oblique measurements from metal balls in the second molar area and the other in the first premolar area and two transverse diagonal readings from the first molar to the first premolar. Then flasked in accordance to instruments and technique of each denture base material. The prepared samples were measured before processing, after processing, after polishing and after water storage. After that statistical analysis was performed. . |