الفهرس | Only 14 pages are availabe for public view |
Abstract Polymers and polymer composites are nowadays used in several fields of application, such as in sporting, household goods, structural, and engineering applications. Prior to the large scale fabrication, product design; simulation, and prototype visualisation are common stages. Especially the latter stage is often very time consuming. In the l980’s, rapid prototyping techniques were developed to facilitate this modelling and visualisation of products. Several various technologies have accordingly evolved, making it possible to produce the threedimensional model from different materials such as gypsum, wax, or even metals, ceramics, and polymers. The rapid development of technologies and materials has supported the desire to not only model the final product, but also to test it for functionality, such as load carrying characteristics, thermal, chemical, and physical behaviours. The present thesis handles this specific challenge. For this purpose, the thesis is divided into four sections. In the first stage a Do-It-Yourself (DIY) 3D printing machine following the Fused Deposition Modelling (FDM) technique is designed, optimised, and constructed. In a following stage three different functional behaviours have been analysed: (1) Mechanical performance, (2) tribological behaviour and (3) electrical conductivity patterns. For each an experimental setup was designed to analyse the process-specific behaviour of the material. This implies the variation of the main process parameters; raster gap, and orientation. To improve the performance, the incorporation of additives, where appropriate, was considered. The following paragraphs describe in more detail the individual stages conducted throughout this study. The FDM process simply builds up a 3D model by printing a sequence of stacked layers. The machine thus deposits a thermoplastic melt through a heated nozzle on a platform to form the individual layer. Then the nozzle moves up by the amount of the layer thickness, to build the next layer. This is repeated until the entire part is complete. The designed DIY machine comprises a 1200W heater that heats a bed of tempered glass. The printing nozzle has an opening of 1.0mm. The |