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Abstract ease af fabrication. In case of particulate metal matrix composites an increase in fracture toughness and related properties can be achieved. This type of composites can be economically fabricated. In recent years, various processes of liquid metal infiltration techniques such as vacuum infiltration, pressure infiltration, squeeze casting have been applied to produce fiber or particle reinforced composites. In these techniques the reinforcements were in the shape of preforms. It was found that preforms have limitations in their use and their volume fraction. Some techniques based on liquid state causes flotation, settling, segregation of pa1ticles and a thick interfacial reaction layer between particles and matrix. In this work, an experimental technique previously developed was used to produce PMMC by the centrifugal casting process. This was applied to tlu·ee systems (AI 12Si 2Mg I Al203,1Graphite and I Feldspar) with different particle densities 2.6, 2 and 3.2 grn/cm3. An aluminium alloy rod with a certain length is inserted in a steel capsule on the top of a predetermined amount of loose particles. The steel capsule was inse1ted in an insulated tube and all the system is heated to the required superheat. After heating the system, the insulated tube containing the steel capsule is mounted on the horizontal shaft to rotate with the required rotational speed. Some process and composite variables were changed, such as melt superheat, rotational speed, radius of rotation and particle size. Generally, unifonn particle distribution in the produced composite was obtained particularly in case of alumina particles. The highest volume fraction of particles occurred in case of composites with feldspar particles. The volume fraction of particles depended on the particle size and infiltration pressure. The higher superheat combined with high powder preheating temperature, coarser particles with regular shape and higher centrifugal forces were required to achieve full infiltration. By increasing the melt superheat, infiltration pressure and particle size, the microporosity (pores) nearly disappeared and highest relative density was obtained. The relative density was affected by particle size and density. Zero voids volume fraction and void size were obtained at the liu· end of the composite rod. Sharp .interfaces with no reaction layers and good wetting were obtained in case of the three systems used in this work the infiltration mechanism was greatly inOuenccd by the particle type (particle density related to the matrix density). |