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Abstract Energy saving is one of the recent important concerns in the world. The energy shortage motives to tackle the increasing energy crisis. As the result of the energy resources cost is too high, a lot of researches are being done for studying energy saving methods. The high temperature of exhaust gases out from the glass melting furnace can be used as a waste heat. It has been achieved by using the extracted energy from the exhaust gases to use it as a heat generation source in the absorption unit. This study is concerned with designing and executing of heat exchanger for optimum using of energy of exhaust gases. The heat content in exhaust gases can be used in the absorption chiller to preheat dilute solution (lithium bromide) before entering the generator. The exploiting energy of high temperature exhaust gases will reduce the rate of consumption of used fuel. Moreover it prevents the waste heat of exhaust gases out from chimney to the atmosphere. Gas analyzer device is used to analyze the flue gases going out the glass melting furnace. The pressure DROP due to the chimney draught is taken into consideration. A modified model (Lumped) is developed to determine the temperature distribution along the chimney. This model is validated by exploiting the published theoretical and experimental data. Comparisons between analytical and experimental results of this study are presented. Heat and mass balances of each component of the absorption system are applied to determine the properties of Li-Br and C.O.P. of the absorption cycle. The heat recovery unit is designed to extract waste heat from flue gases to preheat the Li-Br solution before entering generator in order to save energy. Cross flow continues plate fin heat exchanger and shell-tube heat exchanger are the designed types of heat recovery unit. Theoretical analysis has been done for the heat extraction unit. The heat exchanger is used for heating Li-Br solution to a temperature of 116oC using exhaust gases produced from the glass melting furnace is designed and constructed at El-Araby Glass Factory (Lighting Technology) in Quesna, Minoufiya, Egypt. |