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Abstract Polymeric fillers may open a door for the development of some novel elastomer reinforcing agents which prepared by the free radical polymerization method either in emulsion, dispersion or suspension state. In the present work we have studied the effects of mixed emulsifiers systems sodium dodecyl sulphate (SDS as anionic) and poly(oxy ethylene) nonyl phenyl ether (NP-30 - as non-ionic emulsifier) on the emulsion polymerization of styrene. The mixed emulsifier system (SDS: NP-30) (20:80) and (80:20) give high monomer conversion and high degree of emulsion stability in comparison with other series. So we concerned on these ratios. The crosslinked, monodispersed polystyrene (PS) particles was successfully synthesized by radical emulsion polymerization under the variation of DVB concentration as cross-linking agent which had significant effect on the conversion of emulsion polystyrene with higher conversion containing 20wt% DVB with smaller particle size. The crosslinked PS took a spherical shape with an average diameter between 75nm and 160nm. The noncrossliked and crosslinked polystyrene containing 20wt% DVB were incorporated in acrylonitrile butadiene rubber (NBR) cured with dicumyl peroxide. Crosslinked polystyrene shows a noticeable increase in tensile strength more than in case of non crosslinked polystyrene. The permittivity ε’ and dielectric loss ε” were measured at fixed frequency f = 100 Hz in case of PS content for crosslinked and non crosslinked PS which show that there was slightly decrease in both values for non crosslinked when compared with crosslinked PS. Also it is clear that 5 phr PS slightly increases the permittivity while 15 phr PS decreases the permittivity. HAF was chosen as conducting filler with NBR and NBR/ crosslinked PS (100/5phr) with various content to enhance electrical conductivity of the polymeric matrix while Silica was chosen to be added to NBR and NBR/ crosslinked PS (100/15phr) with various content to reduce the dielectric loss of NBR in order to get an end product suitable for insulation purposes. The mechanical and electrical properties were determined using carbon black as conductive filler and silica as non conductive filler. The crosslinked PS was found to be effective in elastomer reinforcement. The NBR filled with crosslinked PS composites exhibited dramatic enhancement in mechanical performances and in electrical properties compared with the neat elastomer matrices. NBR/PS vulcanizates have higher mechanical properties when compared to those values obtained for NBR vulcanizates after thermal aging. |