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Abstract This study was designed to investigate, in vitro, the cervical marginal accuracy and fatigue failure after dynamic loading of allceramic crowns IPS Empress 2 (Conventional lost wax, Injectable heat – pressed) and IPS e.max CAD (CAD / CAM milling, Cerec inLab) using two types of finish lines (deep chamfer, and shoulder finish line). Specially designed stainless steel dies were constructed and a total number of 40 all-ceramic Lithium disilicate nonanatomical crowns were constructed and classified into two equal groups, twenty each, according to the technique of construction [lost wax technique, and CAD / CAM milling technique (Cerec inLab)]. Each of the previously mentioned two groups was subdivided into two equal subgroups, ten each, according to the type of finish line used (deep chamfer, and shoulder finish line). The IPS Empress 2 crowns were constructed following a standard procedure using a specially designed and fabricated counter split die for the purpose of crown samples standardization. Also, the IPS e.max CAD crowns were fabricated with the same standard dimensions as controlled by the Cerec in Lab software The samples were tested to determine vertical cervical marginal accuracy using a stereomicroscope using a fixed magnification of 40X, then for fatigue failure under dynamic loading using (Lloyd) universal testing machine, after Summary 11 8 duplicating the stainless steel dies into epoxy resin dies, and then a randomly selected fractured all-ceramic crown of each group was analyzed using SEM, at 1500X magnification. IPS Empress 2 crowns with shoulder finish line group recorded the lowest cervical marginal discrepancy mean (35.73 μm), IPS e.max CAD crowns with chamfer finish line group recorded the highest cervical marginal discrepancy mean (60.29 μm), while IPS Empress 2 crowns with chamfer finish line and IPS e.max CAD crowns with shoulder finish line groups recorded intermediary cervical marginal discrepancy means (45.01 μm and 58.74 μm) respectively. IPS Empress 2 crowns with shoulder finish line group recorded the highest fatigue failure mean (1038 N), IPS e.max CAD crowns with shoulder finish line group recorded the lowest fatigue failure mean (735.4 N), while IPS Empress 2 crowns with chamfer finish line and IPS e.max CAD crowns with chamfer finish line groups recorded an intermediary fatigue failure mean values (986.4 and 919.5 N) respectively. The scanning electron photomicrographs showed more granular surfaces of IPS Empress 2 crowns compared to that of IPS e.max CAD crowns, also microscopic isolated surface flaws and flakes were present, and finally, microcracks within the glassy phase were noticed on the fractured surfaces of all crowns, which seemed to be more numerous and smaller in the IPS e.max CAD crowns, but less in number and larger in the IPS Empress 2 crowns. Summary 11 9 Under the limitations of this study, several conclusions could be detected: 1. With regards to the recorded levels of the suggested acceptability for vertical cervical marginal accuracy and for fatigue failure under dynamic loading, the four tested groups had acceptable marginal fit and strength, which leads to clinical success. 2. Posterior crowns made from IPS Empress 2 (Conventional lost wax, Injectable heat – pressed) are more accurately fit and stronger than those made of IPS e.max CAD (CAD / CAM milling, Cerec inLab). 3. The use of a shoulder finish line is recommended for all ceramic crowns, as the marginal gaps were greater for the chamfer finish line specimens, although the fracture strength of the all ceramic crowns with a chamfer finish line was higher than that of the crowns with a shoulder finish line 4. CAD / CAM milling, Cerec inLab, is a recent technique that allows easy and rapid construction of restorations, but still effort must be done in order to improve precision and strength. |