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العنوان
Performance And Control of Electrical Submersible Pumps\
المؤلف
El-Shaarawy, Mostafa Said
هيئة الاعداد
باحث / مصطفي سعيد زكي الشعراوي
مشرف / ناجي سوريال
مشرف / طلعت عبد المنعم
مشرف / محمد زكريا
الموضوع
Submersible Pumps.
تاريخ النشر
2012
عدد الصفحات
75p. :
اللغة
الإنجليزية
الدرجة
ماجستير
التخصص
الهندسة الكهربائية والالكترونية
تاريخ الإجازة
1/11/2011
مكان الإجازة
جامعة الاسكندريه - كلية الهندسة - الهندسة الكهربية
الفهرس
Only 14 pages are availabe for public view

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Abstract

A submersible pump (or electric submersible pump (ESP)) is a device which has a hermetically sealed motor close-coupled to the pump body. The whole assembly is submerged in the fluid to be pumped. The main advantage of this type of pump is that it prevents pump cavitation, a problem associated with a high elevation difference between pump and the fluid surface.
The submersible pumps used in ESP installations are multi stage centrifugal pumps operating in a vertical position. Although their constructional and operational features underwent a continuous evolution over the years, their basic operational principle remained the same. Produced liquids, after being subjected to great centrifugal forces caused by the high rotational speed of the impeller, lose their kinetic energy in the diffuser where a conversion of kinetic to pressure energy takes place. This is the main operational mechanism of radial and mixed flow pumps. The pump shaft is connected to the gas separator and the protector by a mechanical coupling at the bottom of the pump. Well fluids enter the pump through an intake screen and are lifted by the pump stages .Other parts include the radial bearings (bushings) distributed along the length of the shaft providing radial support to the pump shaft turning at high rotational speeds. An optional thrust bearing takes up part of the axial forces arising in the pump but most of those forces are absorbed by the protector’s thrust bearing. Submersible pumps are found in many applications. Single stage pumps are used for drainage, sewage pumping, general industrial pumping and slurry pumping. They are also popular with aquarium filters.
This report focuses mainly on Submersible pumps which are used in oil production to provide a relatively efficient form of ”artificial lift”, ahle to operate across a broad range of flow rates and Jepth ;’;’ cJ~~~easing the pressure at the bottom of the well (by lowering bottomhole flowing pressure, or increasing drawdown), significantly more oil can be produced from the well when compared with natural production. The pumps are typically electrically powered and referred to as Electrical Submersible Pumps (ESP).
ESP systems consist of both surface components (housed in the production facility, for example an oil platform) and sub-surface components (found in the well hole). Surface components include the motor controller (often a variable speed controller), surface cables and transformers. Subsurface components typically include the pump, motor, seal and cables. A gas separator is sometimes installed. The pump itself is a multi-stage unit with the number of stages being determined by the operating requirements. Each stage consists of a driven impeller and a diffuser which directs flow to the next stage of the pump. Pumps come in diameters from 90mm (3.5 inches) to 254mm (10 inches) and vary between 1 meter (3 ft) and 8.7 meters (29 ft) in length. The motor used to drive the pump is typically a three phase, squirrel cage induction motor, with a nameplate power rating in the range 7.5 kW to 560 kW (at 60 Hz). The ESP system consists of a number of components that turn a staged series of centrifugal pumps to increase the pressure of the well fluid and push it to the surface. The energy to turn the pump comes from a high-voltage (3 to 5 kV) alternating-current source to drive a special motor that can work at high temperatures of up to 300 QF (149 QC) and high pressures of up to 5,000 psi (34 MPa), from deep wells of up to 12,000 feet (3.7 km) deep with high energy requirements of up to about 1000 horsepower (750 kW)
This report discusses in detail problems and challenges faced in ESP equipments design and applications, as well as, Most common operational problems faced while starting, running and assembling ESP and finally, best practices and suggested solutions to overcome above mentioned problems to increase pump runlife and maintain continuous operation.