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Abstract The rapid development of the numerical methods in Structural Engineering leads not only to the analysis but also to the optimum design of the structures. Therefore, the main objective of the present research work is to develop an optimal design model for the minimum weight of orthotropic Highway deck bridges. The proposed model is developed based on Sequential Unconstrained Minimization Technique (SUM.T) in the framework of the Finite Element method. The proposed model has been exploited to study the sensitivity of the optimal design of orthotropic bridge versus the variations of thicknesses and depths of cross-sections. Finally, parametric studies for the effects of layout spacings, depths of cross and main girders and different types of stiffeners for different orthotropic deck bridges have been carried out. The optimum design corresponding to minimum weight is obtained satisfying the constraints of stresses, deflection and the minimum limits of thicknesses according to the codes of practice (AASHTO, BS-5400 and E. CP. , 1989). The live loads are applied according to the modified Egyptian Code of Practice for loads on structures and bridges (1993). The model is an efficient and globally convergent mathematical programming one for the optimal design of orthotropic deck bridges. Many practical recommendations have been concluded and submitted to the practitioners for optimal design of minimum weight of orthotropic deck bridges. / |